CASE STUDy
Tug
Smart Fleet Management

Digitising tugboat reporting to improve fleet productivity

How Spinergie helped a vessel owner reduce manual workloads, improve data accuracy, and give onshore teams real-time visibility across a fleet of over 100 tugboats.

When a fleet manager needed clearer visibility and better productivity across a large tugboat fleet, they turned to Spinergie. Our tailored intelligent reporting solution gives them the performance insights they need while reducing the reporting burden on their captains.

‍Context

The client operates in two regions, managing a diverse fleet of over 150 vessels. Just over 100 of those vessels are tugboats, either owned or chartered. The tug fleet has two primary tasks: pushing barges and assisting with harbor maneuvers. 

Challenge

Spinergie's centralised reporting system was already in use for the client's bulk cargo operations. However, tugboat activities remained largely invisible to onshore teams. Integrating tugboats into the system—along with adapting the reporting structure to their specific operations—would significantly enhance overall fleet visibility

The previous on-board reporting process was complex. Critical information was being exchanged via Whatsapp messages before being manually consolidated into Word documents and Excel spreadsheets. This process was time-consuming and complicated for the onshore team, but also prone to data loss and inconsistencies. Furthermore, it made it impossible to generate any valuable insight or analytics.

Pain points: 

  • A high workload for crew and onshore teams to report, compile and cross-check fragmented data. 
  • No structured visibility on multi-day tug activities across ports and offshore sites. 
  • A need for vessel-specific reporting that could adapt to different tug operations. 
  • Crews use mobile phones to report, so the interface must be easy to use on a handheld device.

Customised tugboat reporting

We built a customised towing vessel reporting solution designed to fit the client’s unique operations. With digitised reporting, shoreside management now have access to advanced performance insights without any manual data consolidation, complicated spreadsheets or guesswork. 

Spinergie’s Smart Fleet Management approach:

  1. Removes data silos.
  2. Automates previously manual work.
  3. Delivers critical business performance metrics.
  4. Guarantees data quality.  

Features

Non-daily activity-based reports

Given the nature of their operations our client required reports that are structured around shipment activities (e.g. loading, discharging and transit), rather than the typical daily activity logs standard to most maritime operations. This way, the report can track the full cycle of loading or unloading at different sites and over several days if needed. 

With this structure, all activities relating to one shipment are accessible under the same report. This makes them much easier to read and track.

An example of a tug reporting screen within Smart Fleet Management.

Reports customised to operations

Since the client has two different types of tugboat operations, a one-size-fits-all approach would not be useful. Instead, reports are designed to support harbor maneuvering operations and barge towing operations alike. 

Each type of operation has its own activity types and input fields to ensure relevance and usability. 

A mobile-first user interface

The aim was to make the reporting process transition as easy as possible on the crew. We designed a mobile-first interface which replicates the reporting flow of the previously used Whatsapp messages. 

Using minimal buttons and intuitive fields, data entry is a simple process even on a mobile device. Many fields are automatically updated, such as speed and distance, through synchronisation with the client’s other sources.

In-built quality control 

Onshore teams were previously tasked with quality checks alongside their daily data compilation exercises. Spinergie alleviated this burden with robust in-built quality check procedures. Data cannot be entered if it exceeds set limits or with a wrong date or time stamp.

Automated data integration

Tugboat reporting is now seamlessly integrated into the client’s Spinergie dashboard. With this integration, stakeholders can access all operational data in one place. This includes data for bulk cargo and tugboats. They no longer need to search through multiple databases.

Customisation and collaboration

We worked together with the client to make a solution that fit their operational needs exactly. With ongoing feedback throughout the process, we created a solution that worked for them. It also adapted to the lessons they learned as they started fleet implementation.

Result

The client has the visibility they need to optimise their tugboat operations. Onshore teams can now see everything clearly, helping them to take action when needed and find ways to improve operations.  

With an app designed around their needs, the learning curve for crews to take on the new reporting process is minimal. They can keep reporting as usual but now all data is processed automatically. This lets onshore teams focus on analysis and strategy without having to deal with complicated data consolidation tasks.              

As data builds and filters into the Spinergie platform, it will be possible to undertake cycle tracking. This is a specialised module within Operations by Spinergie that computes selected operational KPIs for each trip and produces assessments on their efficiency. For the client, this means they can compare the performance of one shipment to another by looking at loading rates and transit times.  

Find out more about how Operations by Spinergie works for the tugboat sector in our white paper: From Precision Scheduling to Peak Performance: Spinergie's Tug Fleet Solution.

Click here to book a free, no obligation demo tailored to your operational needs.

*Previously named Smart Fleet Management

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